Auto CZ Purlin Interchangeable Forming Machine
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Product Parameters
Weight 18000kg Volume 12800*1700*2400mm Feed width 80-300mm Molding width mm Sheet thickness 3.5mm Exit speed About8-15m/min Drive system Motor drive Transmission type chain drive Row number 17 Motor power 30KW Hydraulic power 11KW cutting type Polar shear The advantages of the fully automatic C/Z purlin interchange forming machine
The core value of this device lies in its ultimate flexibility and efficient production capacity. Compared with traditional single-model machines, it has the following overwhelming advantages:
1. Multi-functional in one device with highly integrated functions
●Core advantage: By replacing some modular components (mainly forming roller groups), one machine can produce two of the most commonly used purlin types: C-shaped steel and Z-shaped steel. This addresses the core pain point of users who need to supply two products simultaneously but are reluctant to invest in two independent production lines.
●High return on investment: Although the price of a single device is higher than that of a regular single-function machine, it is much lower than the total cost of purchasing two independent machines, resulting in a shorter payback period.
2. Flexible production switching and a fast response to the market
●Quick mold change: Well-designed interchangeable machines typically adopt a quick-change structure, enabling the switch from C-type to Z-type production to be completed within a relatively short period of time (for example, 30 minutes to 2 hours).
●Zero inventory production: According to the order requirements, the production of C-shaped or Z-shaped purlins can be flexibly arranged to achieve "production per order", significantly reducing the inventory of finished products and capital occupation.
3. Fully automated, with both high production efficiency and quality
●The meaning of "fully automatic" : It integrates functions such as automatic uncoiling, automatic leveling, automatic guidance, online automatic punching/riveting, automatic fixed-length cutting, and automatic stacking.
●Extremely high efficiency: From coil materials to finished products, there is no need for manual intervention in the intermediate process, ensuring stable production speed and maximizing production capacity.
●Stable quality: Automated production eliminates human errors, ensuring that the size, hole position and cutting surface accuracy of each purlin are highly consistent.
4. Save space and manpower
●Space saving: One device occupies the space of one production line while fulfilling the functions of two production lines.
●Labor saving: Fully automated operation only requires 1-2 operators for monitoring and loading/unloading, relatively reducing the skill requirements for operators and significantly saving labor costs.
5. Technological foresight and competitiveness
●Manufacturers equipped with this device have greater flexibility when taking orders, can cope with more complex market demands, and are in a favorable position in competition.
Pre-production preparations and mode Settings
1.Mode selection and mold replacement
●Determine the production model: According to the production plan, clarify whether C-type or Z-type purlins will be produced this time.
●Replace the roller set: This is the most crucial preparatory step. After the machine stops, lift the original forming roller set out as a whole and then lift in the complete set of roller sets of the target model (C type or Z type). Modern advanced equipment usually adopts a modular quick-change design to simplify this process.
●Replace/Adjust the punching die: According to the hole type requirements of C-shaped or Z-shaped purlins, replace the corresponding punching die.
2. Comprehensive inspection of the equipment
●Mechanical inspection: Confirm that the quick-change mechanism is locked in place and all transmission components are normal.
●Lubrication system: Add lubricating oil to the new roller set and transmission system.
●Pneumatic/Hydraulic system: Check whether the pressure of the punching and cutting units is normal.
3. Raw material preparation
●Confirm that the material, coating and thickness of the steel coil meet the requirements. Note: When manufacturing Z-shaped purlins, due to the presence of inclined shoulders, the width requirements for raw materials are different from those for C-shaped ones. It is necessary to verify the accuracy.
Product Layout Diagram
About Us
● 20+ years of professional roll forming machine manufacturing
● Exported to 100+ countries with global service network
● Strong design team supporting customized profiles and special requirements
● High-quality materials and precision manufacturing process
● Wide range of machines for construction, automotive, and industrial applications
● Continuous R&D and technological innovation
Why Choose Us
● Complete testing and inspection before delivery
● Lifetime technical support and remote assistance
● Onsite installation and commissioning service available
● Competitive pricing with reliable performance
● Customized solutions for different production needs
● Professional after-sales service team
● Quick response to customer inquiries and requirements
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Auto CZ Purlin Interchangeable Forming Machine
Email:
jacky@huanuomachinery.com
Contact HUANUO for Shipping, delivery, and payments information.
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