Angle Iron Rack Post Machine
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- 产品描述
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Product Parameters
Weight About 3000kg Volume 8100*1300*1550mm Feed width 135mm Molding width mm Sheet thickness 0.3-0.8mm Exit speed About8-15m/min Drive system Motor drive Transmission type Chain drive Row number 14 Motor power 7.5KW Hydraulic power 4KW cutting type 4-Guide shear The advantages of the shelf column machine
The production using a shelf column machine has an overwhelming advantage over traditional processing methods such as cutting, stamping and bending.
1. Extremely high production efficiency and capacity
●Core advantages: It achieves continuous and automated production with an extremely fast production speed, reaching tens of meters per minute. One device can replace multiple punch presses and many workers, significantly increasing production capacity.
●Uninterrupted production: Once the debugging is completed, it can be used for long-term continuous production, which is very suitable for handling large quantities of standardized orders.
2. Unparalleled product consistency and precision
●Extremely high precision: The cross-sectional shape, size, and hole spacing of the columns are all guaranteed by precise rollers and servo feeding systems, ensuring that each column is exactly the same. This consistency is crucial for the safe and rapid installation of the shelves.
●Stable quality: It eliminates errors in manual operation, ensuring the stable quality of batch products and enhancing brand reputation.
3. Achieve complex cross-sectional and hole shape designs
●One-time forming: During the one-time forming process, the complex cross-sectional contours of the column (such as reinforcing ribs) and the matching hanging holes (butterfly holes, rhombic holes, etc.) can be simultaneously stamped. This is something that traditional craftsmanship finds difficult to achieve.
●Optimal structural strength: Through cold bending forming, the section with the best mechanical properties can be designed, achieving higher load-bearing capacity while reducing weight.
4. Significantly reduce the overall cost
●Save labor: Automated production only requires 1-2 operators, significantly reducing labor costs and reliance on skilled workers.
●Reduce material waste: Utilizing coil materials for production, the material utilization rate is close to 100%, with almost no scraps.
●Low energy consumption and mold cost: Compared with multiple punch presses working simultaneously, its total energy consumption is lower. Although the initial investment in rolls is high, they have a long service life, and the amortization cost of the die for a single product is much lower than that of a single stamping die.
5. The production process is highly automated
●It can be connected with the upstream uncoiler, leveling machine and the downstream fixed-length cutting device and automatic stacking device to form a fully automatic production line. The entire process from winding materials to the fixed-length cutting and stacking of finished columns is automatically completed.
Production operation
1. Trial operation and debugging
●Start the machine at a low speed to produce a small section (about 1-2 meters) of the column.
●Stop the machine for the first item inspection:
●Cross-sectional dimensions: Use calipers to measure the width, height, material thickness and other key dimensions of the column.
●Hole position accuracy: Check whether the position, spacing and shape of the hanging holes are accurate and if there are any burrs.
●Interlocking test: Try installing the hanging claws of the columns and crossbeams during the trial production to check if they are smoothly and firmly connected.
●Straightness: Observe whether the columns are twisted or bent sideways.
2. Formal production
●After all parameters are confirmed to be correct, speed up the equipment to the normal production speed.
The operator needs to continuously monitor during operation:
●Whether the material operation is centered and stable.
●Check if the punching sound is normal and if there is any continuous punching or missed punching.
●Whether the cross-sectional shape and hole position of the finished product are stable.
●Whether the fixed-length cutting accuracy meets the requirements.
Product Layout Diagram
About Us
● 20+ years of professional roll forming machine manufacturing
● Exported to 100+ countries with global service network
● Strong design team supporting customized profiles and special requirements
● High-quality materials and precision manufacturing process
● Wide range of machines for construction, automotive, and industrial applications
● Continuous R&D and technological innovation
Why Choose Us
● Complete testing and inspection before delivery
● Lifetime technical support and remote assistance
● Onsite installation and commissioning service available
● Competitive pricing with reliable performance
● Customized solutions for different production needs
● Professional after-sales service team
● Quick response to customer inquiries and requirements
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Angle Iron Rack Post Machine
Email:
jacky@huanuomachinery.com
Contact HUANUO for Shipping, delivery, and payments information.
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