1050-836 Double Layer Forming Machine
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Product Parameters
Weight:About 5500kg Volume:6500*1600*1700mm Feed width:1200 1000mm Molding width:1050 836mm Sheet thickness:0.4-0.8mm Exit speed:About8-15m/min Drive system:Motor drive Transmission type:chain drive Row number:13-13 Motor power:5.5KW Hydraulic power:3KW Cutting type:4-Guide shear Product Introduction
1. Core and Most Significant Advantage: High Efficiency
●This is the most fundamental and attractive advantage of the double-layer tile press machine.
●Uninterrupted continuous production: The double-layer tile press has two forming passes (upper layer and lower layer). When it is necessary to change the tile shape, the operator can set another set of molds in advance on the upper or lower layer. During production, it is possible to switch from one type of tile shape to another within seconds to one minute simply through a hydraulic or electric switching system, without the need to stop the machine.
●Compared with single-layer machines: When a single-layer machine changes the tile shape, it needs to be completely shut down, the old mold needs to be disassembled, a new mold needs to be installed, and then adjusted again. The entire process usually takes several hours, which greatly affects the production efficiency.
2.advantages in production flexibility and market adaptability
●Multi-functional in one machine, diversified products: One device can produce two different types of panels (for example, one for wall panels and one for roof panels; or one for ordinary corrugated tiles and one for concealed roof panels). This enables manufacturers to meet the diverse needs of customers with a single device and respond quickly to market changes.
●Economic production for small-batch orders: For small-batch and multi-variety orders, double-layer machines are particularly economical. Because it eliminates the time loss and capacity waste caused by frequent mold changes and shutdowns.
3.Cost and Benefit Advantages
●Greatly reduce labor costs:
●Reduce downtime waiting time: Operators and assistants no longer need to spend a lot of time on the heavy mold changing work.
●One person can operate multiple devices: Due to the high degree of automation in mold changing, a skilled worker can take care of multiple production lines simultaneously, increasing the per capita output value.
●Enhance equipment utilization and production capacity: Converting downtime into production time directly increases the effective working time of equipment and overall production capacity. More products can be produced within the same period of time.
●Save factory space: For manufacturers that need to produce various types of panels, there is no need to invest in purchasing two or more single-layer tile pressing machines. Just one double-layer machine is enough to solve the problem, saving valuable factory space and equipment investment.
4.Operational and Automation Advantages
●High degree of automation: In combination with the automatic feeding machine and cutting system, the double-layer tile press can achieve a high degree of automation throughout the entire process from coil feeding, forming, switching, cutting to discharging, reducing human intervention and enhancing production stability and product consistency.
●Reduce labor intensity: Hydraulic mold switching is much easier than manual mold disassembly and assembly, significantly reducing the physical exertion and operational risks of workers.
Preparation before production
1. Safety inspection
●Check if there are any obstacles around the equipment and ensure that the emergency stop button is in a triggered state.
●Check whether lubricating oil needs to be added to each lubrication point.
2. Mold Confirmation and Setup
●According to the production task order, confirm whether the mold layer currently needed (such as the upper or lower layer) is correct.
●If it is necessary to switch the tile type, make sure that the other layer of mold has been correctly installed and debugged in place.
3. Material Preparation
●Check whether the material, thickness and color of the steel coil on the uncoiler meet the requirements.
●Feed the steel coil head into the feeding guide roller of the tile press to ensure that the sheet is centered and prevent deviation.
4. Parameter Settings
●Set production parameters on the electrical control cabinet or touch screen:
●Plate thickness: Adjust the gap between the pressure rollers.
●Plate type selection: Choose to use the upper layer or the lower layer.
●Cutting length: Enter the required length and quantity of the sheet material in the computer control system.
●Production speed: Set the initial speed and gradually increase it after production stabilizes.
Product Layout Diagram
Production Process
About Us
● 20+ years of professional roll forming machine manufacturing
● Exported to 100+ countries with global service network
● Strong design team supporting customized profiles and special requirements
● High-quality materials and precision manufacturing process
● Wide range of machines for construction, automotive, and industrial applications
● Continuous R&D and technological innovation
Why Choose Us
● Complete testing and inspection before delivery
● Lifetime technical support and remote assistance
● Onsite installation and commissioning service available
● Competitive pricing with reliable performance
● Customized solutions for different production needs
● Professional after-sales service team
● Quick response to customer inquiries and requirements
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1050-836 Double Layer Forming Machine
Email:
jacky@huanuomachinery.com
Contact HUANUO for Shipping, delivery, and payments information.
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