Bottom Beam Machine
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- 产品描述
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Product Parameters
Weight 10000kg Volume 10100*1000*1500mm Feed width 345mm Holding width 161mm Sheet thickness 0.3~0.8mm Exit speed About8~15m/min Drive system Motor drive Transmission type chain drive Row number 21 Motor power 15KW Hydraulic power 7.5KW cutting type Slide shear The advantages of the shelf beam machine
The use of this specialized equipment has brought significant production benefits and competitive advantages to shelf manufacturers.
1. Extremely high production efficiency and capacity
●Core advantages: It realizes continuous automated production from coil material to finished product, with a speed of 20 to 50 meters per minute, far exceeding the traditional manual bending, individual punching and assembly process.
●Mass production: The equipment can operate continuously for 24 hours and can easily meet the large-scale, standardized beam requirements of large warehouse projects.
2. Excellent product consistency and quality
●Uniform precision: The cross-sectional shape, length, position and size of all hanging holes (column clamps) of the crossbeams are precisely controlled by the machine to ensure that each crossbeam is exactly the same. This consistency ensures that the assembly of the shelves is fast, accurate and safe.
●High structural strength: Through cold-bending forming and the design of built-in reinforcing ribs (pressed ribs), the crossbeam not only reduces its own weight but also significantly enhances its load-bearing capacity and bending resistance.
●Attractive appearance: It does no damage to the surface of pre-coated (such as powder coating) rolls, and the finished crossbeam has a smooth and neat appearance.
3. Significant cost-effectiveness
●Labor saving: Only 1-2 operators are needed for the entire line, significantly reducing labor costs and management difficulty.
●High material utilization rate: Continuous production using coil materials generates almost no waste, and the material utilization rate is close to 100%.
●Reduce energy consumption and mold wear: The total energy consumption of integrated production is lower than that of multiple machines operating in sequence. Although the initial investment in molds is high, they have a long service life and a low unit cost.
4. High flexibility and integration
●Quick model change: By replacing the rolls and molds, the same machine can produce crossbeams of different lengths, heights, cross-sectional shapes and hanging hole styles, meeting diverse customer demands.
●Functional integration: One machine integrates multiple functions such as forming, punching, ribbing, and fixed-length cutting, reducing intermediate links and space occupation.
5. Optimized logistics and production management
●The produced beams have uniform specifications, which are convenient for packaging, storage and transportation. Meanwhile, stable quality reduces after-sales problems and enhances customer satisfaction.
Preparation before production
1. Safety confirmation and equipment inspection
●Safety first: Ensure that all protective covers are in good condition, emergency stop buttons are effective, and clean up the surrounding environment of the equipment.
●Equipment status: Check whether the rolls of each pass are clean and in good condition; Check whether the cutting edges of the punching die and the cutting die are sharp. Check if the oil level in the lubrication system is normal.
2. Feeding and threading
●The feeding trolley loads the steel coil onto the uncoiler and ensures that the center of the steel coil is aligned with the production line.
●Manually jog the equipment to slowly guide the material head through the uncoiler, the leveling mechanism, and pass it through all the forming rolls and punching units one by one.
3. Installation and Adjustment (Core Steps)
●Installation of rolls and dies: If the crossbeam model needs to be changed, a corresponding set of forming rolls, punching dies and cutting dies should be installed.
●Adjust the gap between the rolls: Based on the thickness and material quality of the material, precisely adjust the gap between each pass of the forming rolls to ensure that the material can smoothly and gradually deform into the final "P" -shaped or "Ω" -shaped cross-section.
●Set up the control system: Input parameters such as the production length of the crossbeam and the position of the column clamping holes on the PLC (Programmable Logic Controller) or touch screen.
Product Layout Diagram
About Us
● 20+ years of professional roll forming machine manufacturing
● Exported to 100+ countries with global service network
● Strong design team supporting customized profiles and special requirements
● High-quality materials and precision manufacturing process
● Wide range of machines for construction, automotive, and industrial applications
● Continuous R&D and technological innovation
Why Choose Us
● Complete testing and inspection before delivery
● Lifetime technical support and remote assistance
● Onsite installation and commissioning service available
● Competitive pricing with reliable performance
● Customized solutions for different production needs
● Professional after-sales service team
● Quick response to customer inquiries and requirements
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Bottom Beam Machine
Email:
jacky@huanuomachinery.com
Contact HUANUO for Shipping, delivery, and payments information.
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